Harness design and production how to reduce the probability of defective products

 

Harness products in the production process, more or less will produce defective products. Even if all aspects of factory management and operation are standard£¬generation of some nonconforming products cannot be avoided. How to minimize the chances of nonconforming products is the problem that Hengfeng Electronics must face and solve. The standardization of harness design and the normalization of work flow are the prerequisites for improving the quality of the harnesses. Hengfeng electronic optimizes production management processes, using the following aspects of optimization, to reduce the risk of defective products:-

 

A stable supply of raw materials

 

Good technology and good equipment, Will not be effective if the raw materials are not good quality and stable. If frequent replacement of raw material suppliers, the material will be lacking in consistency. Then the quality of the harnesses produced will be uneven, in such cases quality problems cannot be guaranteed. This will not only increase production costs, but also damage product image and corporate image in the market place. Hao Chi Electronics, actively monitors the incoming quality of raw materials , this ensures the quality of the products produced by the harness production team is stable, so that customers feel confident and comfortable using.

 

2. Managing the process of standardization, 

The standardization of products and manufacturing processes is a key to achieve a target of zero defects within the organization. Implementation of standardization encompasses many factors, not limited to but including minimizing the number of different parts in the final product, designing in poke yoke so that some parts can only fit one way, design with production efficiency in mind, reduce the worker skill required to produce the finished product, Optimise the production line balance, build into the production processes go and no go checks. Implement production line communication systems in order to get instant feedback of any nonconforming or out of the ordinary observations and take corrective action in real time. Standardization of products, parts and production systems reduces operator induced risks to the minimum.  

 

3. The introduction of "6S" site management, optimization of work environment.

And factory operating environment, will affect the workers efficiency and production quality. Many customers in the initial cooperation, request a factory inspection, this is to see whether the emphasis on enterprise 5S site management and production environment of the enterprise s meet the requirements of the product and production. If your production environment is dirty, what do you do to improve j productivity and quality? People should pay attention to be welcomed by others, business is the same. The tidy and orderly working environment will give people a sense of comfort, improve the efficiency of natural work, and improve the quality of production.

 

4. Statistical techniques for quality management

 

When the product quality is abnormal, staff should collect the corresponding statistical technical data to be analyzed. The traditional method of quality control is to test the product, so that the good products move to the next process, defective products for repair or scrappage, this approach can only highlight the current poor quality phenomenon, but the quality of the product will not improve significantly.

 

5. Emphasis on the feasibility of harness design

To achieve good Harness product quality, the harness designer will have to consider. Imperfections or implied defects in harness design as one of the important causes of defective products. Once put into production or delivered to customers, the consequences can be imagined. Therefore, product design must consider the feasibility of production technology, through a multi-party feasibility study before mass production.